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Automotive

Automotive hardcoat thickness measurement

MProbe HC measures automotive hardcoats and anti-fog coatings directly on curved plastic parts, including headlights, taillights and reflectors.

Automotive plastic parts carry thin-film coatings - outer hardcoats on headlight and taillight covers, bumper covers and reflector plates, and inner anti-fog layers on polycarbonate lenses. Each poses its own challenge: low optical contrast between polycarbonate and coating, primer/inter-penetration interface layers, colored parts, and reflective surface texture. MProbe HC measures coating thickness directly on the product using a manual MP-FLVis probe on a flexible fiber-optic cable that conforms to the sample's curvature, for parts larger than 1″ (25 mm). A small spot (< 200 µm) reduces backside-reflection effects, and the software's thick-film and curve-fitting algorithms can be trained for the most challenging samples.

Why use MProbe HC?

  • Manual probe enables measurement on curved and large parts.
  • Focused small-spot measurement reduces effects of non-uniformity and scatter.
  • Instant results can be tagged with part ID.
  • The 400–1000 nm wavelength range is well suited for this application.
  • The same system configuration measures the different automotive coating applications.

Basic specification

Recommended systemMProbe HC
Wavelength range400–1000 nm
Wavelength resolution< 2 nm
Precision< 0.01 nm or 0.01%
Accuracy< 1 nm or 0.2%
Measurement time< 100 ms typical, depending on sample reflectivity
Spot size< 200 µm
Automotive headlight coating sample
Automotive headlight coating sample
Automotive coating measurement result
Automotive coating measurement result
Automotive coating measurement system
Automotive coating measurement system

Measured with: MProbe HC.

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