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Thin-film thickness measurement applications

Two decades of application notes, measured on real production samples. Choose an application below to see measurement approach, sample considerations and recommended MProbe configuration.

MProbe measurement of stent encapsulation thickness
Medical

Coatings on stents

Small-spot MProbe measurement checks coating thickness and uniformity on drug-eluting and encapsulated polymer stent structures.

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MProbe measurement of syringe siliconization thickness
Medical

Siliconization of syringes and vials

Measure silicone layer thickness and uniformity inside syringe barrels and medical vials using small-spot reflectometry.

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MProbe measurement result for catheter balloon wall thickness
Medical

Balloon catheter wall thickness

Non-contact small-spot reflectometry measures balloon catheter wall thickness profiles on inflated or deflated polymer balloons.

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MProbe measurement of photoresist thickness and optical dispersion
Semiconductor

Photoresist thickness & dispersion

Measure baked, partially baked, thin and thick photoresist while limiting illumination to avoid exposing the resist.

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CMP continuous thickness monitoring and endpoint detection diagram with through-pad optical window and reflectance probe
Semiconductor CMP

CMP continuous thickness monitoring & endpoint detection

Track oxide and dielectric thickness continuously through a platen or pad window and detect endpoint in real time.

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Typical OLED layer structure
Displays

OLED layer thickness

Measure OLED organic layer thickness and optical constants for R&D, patterned samples, production and in-situ work.

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MProbe measurement of parylene thickness and n,k by model fit
Coatings

Parylene coatings

Measure parylene coating thickness directly on products using FFT or curve fitting depending on the known refractive index.

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Measured reflectance spectrum of a hydrogel film on a glass slide
Coatings

Hydrogel films

Measure hydrogel film thickness and distribution for biosensor development and production monitoring, even when films scatter light.

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Reflectance spectra of a thin acrylic coating on sheet steel
Coatings

Acrylic coatings on metal

Measure acrylic coating thickness directly on metal products, from soda-can liners and vial caps to coated steel or aluminum sheets.

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MProbe HC measurement results on an automotive hardcoat
Automotive

Automotive parts coatings

Measure automotive hardcoats and anti-fog coatings directly on curved plastic parts, including headlights and reflectors.

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Reflectance spectra of transparent polyester on steel
Coatings

Polyester coating on steel sheets

Check thin polyester coatings on steel or aluminum sheets so coating thickness and uniformity can be controlled offline.

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MProbe measurement of a conformal coating on a PCB assembly
Electronics

PCBA conformal coatings

Measure conformal coating thickness directly on PCB assemblies and SMT component surfaces, reducing reliance on test coupons.

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Wavelength ranges relevant to oxide dispersion measurement
Semiconductor

Oxide thickness & dispersion

Measure oxide thickness and dispersion together when deposition conditions change optical properties across SiO₂ and SiOx films.

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Model fit to a ZnO/Alumina heterostructure measurement
Advanced materials

Heterostructure thickness

Measure repeated low- and high-index heterostructure stacks, including linked layer thickness and optical constants.

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MProbe 40 MSP system for small-spot thin-film measurement
Technical resources

Small spot thickness measurement

Microscope-objective measurement for patterned features and small areas, with guidance on numerical aperture and interference contrast.

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Simulated reflectance spectra of a polymer film at different surface roughnesses
Challenging surfaces

Film thickness on rough surfaces

Recover film thickness from rough surfaces by selecting localized smooth regions and accounting for non-uniformity.

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Low optical contrast reflectance measurement used to explain spectrometer dynamic range
Technical resources

Spectrometer specification and thickness

See how dynamic range, SNR, dark-signal correction and wavelength resolution affect measurable thickness and n, k.

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Optical design choices comparison for fiber-optic spectrometers
Technical resources

Ariel spectrometer difference

Why Ariel uses an unfolded fixed bench, toroidal astigmatism correction and firmware correction for MProbe measurements.

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