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Medical

Silicone coating thickness in syringes and vials

MProbe measures silicone layer thickness and uniformity inside syringe barrels and medical vials using small-spot reflectometry.

A thin silicone layer inside syringe barrels acts as a lubricant so the plunger glides smoothly, and as a hydrophobic barrier preventing drug interaction with the glass. Both inadequate and excessive siliconization cause problems, so production control of layer thickness and uniformity is essential. Medical vials are siliconized with a thinner layer.

Because of the barrel's high curvature, measurement uses a small spot (typically 20–40 µm, ~10 µm for smaller-diameter vials). Inline measurement adds a holder and automation to rotate and move the syringe for thickness mapping, with a high-power Xe flash source for fast acquisition. The 400–1000 nm range, 10 nm–50 µm thickness, suits this application.

Why use MProbe Vis MSP?

  • Small-spot measurement is required because of syringe-barrel and vial curvature.
  • Typical spot size is ~20–40 µm for syringe barrels and ~10 µm for smaller-diameter vials.
  • Up to four objectives can be used, with calibrations stored for different configurations.
  • The measurement-site image makes navigation to the desired location straightforward.
  • The 400–1000 nm wavelength range is well suited for silicone layers on syringes and vials.

Basic specification

Recommended systemMProbe Vis-MSP
Wavelength range400–1000 nm
Wavelength resolution< 2 nm
Precision< 0.01 nm or 0.01%
Accuracy< 1 nm or 0.2%
Measurement time< 100 ms typical, depending on sample reflectivity
Spot size2–200 µm, depending on objective
ImagingIntegrated 2 MP camera to display the measurement area
AutomationCustom holders and automation available
Siliconized syringe sample
Siliconized syringe sample
Syringe siliconization measurement result
Syringe siliconization measurement result
MProbe system for syringe measurements
MProbe system for syringe measurements

Measured with: MProbe Vis-MSP (MProbe 40).

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